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Consider how much money could be preserved if we were were to watch an entire oil rig before, during, and after a hurricane or tropical storm. You would have the knowledge of precisely what, if anything, demanded replacing before the storm was even over. Watching an entire oil rig 24 / 7 with warning signals issued identifying the placement(s) on the rig whenever a joint broke or the derricks metal was so damaged it could not work. What about the cost savings if the metal utilized to shape rig drill bits could be beefed-up to significantly shorten wear and corrosion. Lets look at the dilema of metal fatigue. Metal fatigue is perhaps the most wasteful component that causes the ultimate catastrophic failure of infrastructure parts in oil rigs. All metal has different temperature ranges that could be reconfigured at the molecular level. When metal is exposed to these temperature ranges, meaningful advance is realized in the metals durability and wear immunity. Molecular reorganization increases the metals lastingness, corrosion resistance, formidability, duration, stability, and widespread execution. In Principle rearranging the molecular structure of derrick metal will shorten metal fatigue. Thermal Cycling. Frank Masyada, founder of Harmonic Footprinting, LLC., developed Thermal Cycling. Metal is alternately cooled and warmed, or Thermal Cycled, to its own specific best high temperature and then afterward baked to regroup its molecular structure. Chilling and heating maximizes or stiffens metals structure. E.g., thermal cycling could remarkably surpass the lifetime and productivity of derrick drill bits. Thermal Cycling mitigates stresses that causes uneven heat acceptance and distribution. Regrouped metal at the molecular level remedies left over stress, reorganizes grain structure, and obstructs metals ability and inclination to vibrate. Vibration reduction reduces metal fatigue and eventual failure / breakage. When molecular structure is Tightened, metals porosity is minimized; it becomes more difficult for corrosion-inducing compounds to perforate the metal. Harmonic Footprinting. Metal fatigue or even wear before complete failure on oil rigs can be continuously determined using Vibrational Signature Technology. All metal has a particular molecular structure. when that structure is excited, it makes a dominant resonant Frequency, a number of minor resonant Frequencies and an Amplitude. These can be graphically watched. Frequencies and Amplitudes are contingent on a number of factors: forming process, machining, heat treatment and quench, fundamental exposure, and other environmental elements. When metal is put in front of an environmental stimulation, such as a hit (eg. a tropical storm), the inner (molecular) structure resonates (vibrates) for a certain period of time (Amplitude). The degree of Amplitude is directly shaped by the stimulation, the power of shock or hit. Determination of the vibrational metal fatigue can be conducted to observe the derricks metal structural and molecular degradation. This can be accomplished by watching and its resonant Frequencies and Amplitudes. The evaluation calculates the metals leftover life expectancy without damaging laboratory testing, or removing the metal from function. SmartSensors used in Harmonic Footprinting by Frank Masyada, are stationed on metal joints throughout the derrick. When the joint is stricken by a controlled force, the ensuing Amplitude is sent through the SmartSensor and cataloged into the resident software database. Cataloging makes a specific Footprint for each metal joint. Once Footprints are catalogued, the oil rig joints are supervised 24/7, with new Footprints continuously being captured and transmitted. New Footprints that fail to agree with the cataloged Footprint (outside an acceptable range), transmit a software alarm, showing the precise fix of the metal in question. Derrick Assistance: Could Harmonic Footprinting help derrick operations? SmartSensors can be positioned throughout the derrick at each crucial joint location, continuously transmitting metal Footprints for determination (24/7). Readings can be taken before, during, and immediately after a big storm or hurricane. Instead of waiting until the hurricane is over to manually audit the whole derrick prior to placing it back online, derrick employees could know precisely what, if anything, required to be visited and/or replaced. Thermal Cycling Science: Metal fails because of negative left over stresses occurring during the manufacturing process. Imperfections cause metal parts to scatter heat unevenly leading to extreme wear. Thermal Cycling reduces stress and balances the entire sub-structure within the metals body by regrouping the molecules. This creates a better quality metallurgical part that evenly dissipates heat during performance. Thermal Cycled metal reduces fatigue, chills swifter, obstructs cracking and warping. Less heat equates to longer part life and increased effective performance. Benefits can be as much as 2 to 4 times improvement in metal life expectancy, along with conservatively a 50% cost savings. Case Studies: Thermal Cycling has been tried on a mixture of metal parts for years: brake rotors and drums, weapons, golf clubs, surgical blades, even musical instruments.
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Frank Masyada is the founder of a new technology, Harmonic Footprinting (Vibrational Signatures). He has worked on Vibrations in conjunction with Thermal Cycling technology for years. He applies his technologies to improving golf clubs and golf equipment. For more info visit Frank Masyada at: www.harmonicfootprinting.com
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